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Heat problems on track: TECH. Read before adding an oil cooler!

SierraCarrera

Ready to race!
Location
Ohio
Car(s)
MK7 Sport, 981 CS
I recently flashed a tune from Russell Road Racing to replace my APR tune and was only able to hit 250deg, instead of the usual 275+ with the APR. Lap times were mostly comparable even though I kept hitting traffic
 

BosnianBreakfast

Passed Driver's Ed
Location
Boston, MA
Car(s)
2018 Audi TT
Apologies for the massive necropost, but after reading through 15 pages I just want to confirm:

The consensus here is that oil coolers reduce performance on this platform unless you can duct the outflow away from the IC and radiator? And therefore, they are not recommended unless you can implement said ducting?
 

scrllock

Autocross Champion
Location
MI
Apologies for the massive necropost, but after reading through 15 pages I just want to confirm:

The consensus here is that oil coolers reduce performance on this platform unless you can duct the outflow away from the IC and radiator? And therefore, they are not recommended unless you can implement said ducting?
If they are positioned in front of that section of the IC, yes.

ducting is less critical if you position the cooler elsewhere, such as replacing one of the aux coolers.
 

BosnianBreakfast

Passed Driver's Ed
Location
Boston, MA
Car(s)
2018 Audi TT
If they are positioned in front of that section of the IC, yes.

ducting is less critical if you position the cooler elsewhere, such as replacing one of the aux coolers.
Unfortunately there isn't any other location for it on the TT and it doesn't look like a plug-and-play ducting solution exists. Bummer, this changes a lot of big plans I had for the car.... glad I caught this before I got in too deep. Thanks for the response!
 

bouba

Go Kart Newbie
Location
New York City
Car(s)
2017 GTI SE 6MT
I recently flashed a tune from Russell Road Racing to replace my APR tune and was only able to hit 250deg, instead of the usual 275+ with the APR. Lap times were mostly comparable even though I kept hitting traffic
Ditto here, I was running a 91-octane low-torque file from APR for about 4 years, and had to do 1-2 cooldown laps per session while on track depending on the ambient temp and how much I was on throttle. Oil temps would easily get up beyond the 270s if I didn't do any cooldowns.
Just switched to a Russel Road & Racing tune, and did full sessions at Palmer (less full throttle zones, for what it's worth) and never saw the oil go above 255 *F. Car pulled quite hard, too! I also cut off multiple seconds of lap time compared to the last trip to Palmer, but this was also with some considerable driver mod done... :ROFLMAO:

I shudder to imagine what the high-torque stage 2 files from APR would do to my oil temps on track...
 

manu97

Autocross Champion
Location
Chicago
Car(s)
MK7 R
Unfortunately there isn't any other location for it on the TT and it doesn't look like a plug-and-play ducting solution exists. Bummer, this changes a lot of big plans I had for the car.... glad I caught this before I got in too deep. Thanks for the response!
Wonder if swapping bumpers to a TTS or TTRS would give you the option? Unsure if they have aux rads or not.
 

jay745

What Would Glenn Danzig Do
Location
Slightly Outside Chicago
Car(s)
Mk6 racecar, Tacoma
Unfortunately there isn't any other location for it on the TT and it doesn't look like a plug-and-play ducting solution exists. Bummer, this changes a lot of big plans I had for the car.... glad I caught this before I got in too deep. Thanks for the response!
Plug and play ducting doesn't exist on any car. Get creative, use cardboard to mock up the design it's not that hard.
 

manu97

Autocross Champion
Location
Chicago
Car(s)
MK7 R
Plug and play ducting doesn't exist on any car. Get creative, use cardboard to mock up the design it's not that hard.
disagree with you on this one - it does for the Golf R bumper, it's integrated into the aux radiator setup
 

jay745

What Would Glenn Danzig Do
Location
Slightly Outside Chicago
Car(s)
Mk6 racecar, Tacoma
disagree with you on this one - it does for the Golf R bumper, it's integrated into the aux radiator setup
Eh I wouldn't call that real ducting either. Basically if you're not ready to start cutting shit up to make room where it doesn't exist you probably don't even need an oil cooler
 

tigeo

Autocross Champion
disagree with you on this one - it does for the Golf R bumper, it's integrated into the aux radiator setup
I'm about to find out adding the R aux cooler on the right side to my Golf Sportwagen. Cut out the fog light block off (mine doesn't have them) and have the duce that goes on the front of the radiator...will be interesting to see how it fits/whether I have to create some additonal ducting to seal the gaps!
 

scrllock

Autocross Champion
Location
MI
Unfortunately there isn't any other location for it on the TT and it doesn't look like a plug-and-play ducting solution exists. Bummer, this changes a lot of big plans I had for the car.... glad I caught this before I got in too deep. Thanks for the response!
TT doesn't have an aux cooler or a spot for one with some bracketry retrofitting?
 

manu97

Autocross Champion
Location
Chicago
Car(s)
MK7 R
Eh I wouldn't call that real ducting either. Basically if you're not ready to start cutting shit up to make room where it doesn't exist you probably don't even need an oil cooler
Why wouldn't it be real ducting? Directs airflow, doesn't leave gaps for airflow to escape, sounds like ducting to me
 

DerHase

Autocross Champion
Location
VIR
Car(s)
2019 GTI Rabbit
The R coolers are certainly better than nothing (and definitely better than putting an un-ducted cooler in front of the radiator/intercooler)... but they're still not really great because much of the airflow will go right over the coolers and towards the outside of the car. If you watch a bunch of wind tunnel testing (search for AJ Hartman on YouTube) you'll find this a lot.

Do not mistake that for it not "working"... but there's nowhere near as much pressure on the edges as there is in the center grille. Pressure differential is what allows airflow to happen. The wheel well is a high-ish pressure/turbulent area for the stock coolers to dump into. Again, it'll work but it helps to do other stuff to make it more efficient.

Some solutions would be to add a small "fence" to catch some of the air spilling over the sides of the opening and/or vent the fenders to allow some of the pressure out. Everyone always ignores the fact that air needs to escape.

All that said, it's also not ideal to just dump the oil cooler air under the car. We just chose to do so as the lesser of evils and out of pure simplicity.

It'll contribute to some lift at higher speeds, but neither me nor redslaya could tell a perceivable difference (though I'm sure there was some). His car being able to run a full 20 min session while picking up ~10mph on the back straight was more important than whatever handling deficiency that might've been introduced.
 
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