did my install of the arms and ball joints
Install wise, the driver's side front LCA bolt doesn't clear the auto trans pan, so I lowered the subframe to get clearance. problem solved. did have a glitch lifting the subframe as I determined the hard way that one of the steering gear bolts that fasten through the frame was cross threaded. fortunately there was enough thread to get a hacksaw on bolt and the bushing that it threads into is cheap. could have turned into a bigger problem. otherwise stuff was straight forward.
one has to change the ball joints on the spindle. I needed to do some lower spring perch r&r as well, so I removed the spindle / shock / spring / top mount assembly completely on both sides. this did help remove the ball joints...after removing the top fastener, it was easy to aim a heavy crowbar for a couple whacks on the spindle attachment point to set them free.
once everything was bolted back up, toe mostly realigned, I got the following camber estimates.
My garage floor is not perfectly level.
Ball joints were set to min neg camber...there's another 6mm available.
My camber plates were set to 0 adjustment for this measure.
I'm lowered up front by about an inch.
My control arms visualy look flat (level).
So...there's another 6mm available in the arms, which by my calcs would extend at least another negative two degrees. Camber plates would also add up to another -2.5 degrees...so possibly a number in excess of -6. Ludicrous Mode!
My understanding of dynamic camber and KPI is that adding more through the arms is preferable to doing so through the top mount...but it seems to be much easier to make changes through top plates...and my toe plate measurements suggest that my front track has grown by about an inch ( I have 20mm spacers up front already adding to front track so I can adjust back by removing).
***TOE
Another concern I have right now is toe and the length of our tie rods. after setting the car down, it looked silly. Toe plate measurements showed -3 5|8" toe out. Some was due to setting my top plates back to zero, maybe 2 tie rod threads. The rest (around 5 threads) I estimate from the arms.
I believe that I will see additional toe out of similar amount if I adjust through the ball joints (maxing them out). Adjusting through the top plate brings toe in.
Does anyone have experience with large tie rod adjustments like this? Maxing the ball joint camber means pushing the closer to their limits, should I be concerned or cautious in trying this? what happens when you run out tie rod? does the the threaded arm detatch or does it hit a stop point? Any wear consequences from extending them? I could be worrying about nothing perhaps but it prefer asking you first
thanks for any feedback.
Driving Impressions: not much yet but steering feels a little sharper. Firmer bushings add a little nvh but not much. I'm on my street 195 65r15 all seasons, which have a lot of sidewall deflection. I'll be back on autocross tires in a couple weeks to get a better sense of nvh.
**** on a related topic
when my Golf steel spindles were off the car, I decided to measure the distance between the center of bearing to the bottom of the spindle's ball joint sleeve. I did this by measuring an outer diameter of the bearing splines, divided it by 2 and then measured the distance from the bearing splines to the the bottom of the sleeve. My estimate of the total is 4.05 inches.
If you ever have your alum GTI spindles off, I'm interested in that measurement. My hypothesis is that GTI spindles are taller and may raise roll center for the standard Golf.